The integration of a loading automation system tailored for CNC turning machines has ushered in a new era of efficiency and versatility in manufacturing operations. Central to this innovation are pneumatic loader cylinders equipped with pneumatic end-of-arm tooling, designed to facilitate rapid and precise workpiece handling.
Mounted on a meticulously engineered structure featuring a thick base plate, stability is paramount in ensuring the system's performance integrity. This robust foundation minimizes vibrations, guaranteeing consistent accuracy during unloading/loading processes. Additionally, the loading unit's unique capability to swivel 90 degrees facilitates swift setup changes or maintenance activities, enhancing operational flexibility without compromising productivity.
The machine is equipped with a powerful AC spindle motor and a high-speed spindle capable of reaching 4000 RPM, ensuring efficient and precise machining operations. The spindle is thermally stabilized to maintain accuracy during prolonged use. It features linear motion guideways for smooth movement and a rapid traverse rate of 30 m/min for enhanced productivity. The use of a pre-tensioned ball screw support ensures improved rigidity and positioning accuracy. With a turret index time of just 0.45 sec, the machine delivers quick tool changes, minimizing cycle time. Each unit is 100 percent ball bar tested to guarantee precision and reliability. Additionally, a separate coolant tank allows for easy maintenance and improved machine hygiene.
The loading automation system represents a pinnacle of innovation in CNC machining, epitomizing efficiency, precision, and adaptability. By leveraging pneumatic technology, a robust engineered structure, and advanced PLC control, it empowers manufacturers to streamline their production processes and respond swiftly to changing operational needs. This transformative technology heralds a new era of manufacturing excellence, propelling businesses toward greater productivity and competitiveness in today's dynamic industrial landscape.
AceMicromatic Group
www.acemicromatic.net
Hall & Stall: AceMicromatic Hall / E-42